Special thanks to Michel for providing this How To.
Reupholstering your stock seat:
My '03 600R had the
most bland seat I could imagine. It was nicely padded, but felt slick and flat
like an MX saddle. After 500 miles, I decided to dive into the project and see
what I could do to improve it. Looking at it, one can see the simlicity of it's
construction. One seamless sheet of vinyl stapled over padding to plastic pan.
Even if you screw your custom padding up, you can easily return seat to stock
form with same old cover.
1) Get some needle-nose pliers, dykes and a small screwdriver and carefully
pull all those staples. I made 4 alignment marks on pan and stock cover before
removing so I could realign old cover if all else failed. Be careful to not
tear holes in vinyl as you remove staples. Get them all out and set vinyl aside.
2) If you have gone this far, no doubt you have SOME idea of how you
wish to change the shape/padding of the seat. In my case, I had three goals.
One was to raise front of seat to make it more level and less sloped into the
tank. Second goal was to move "break" in seat forward and make it
more pronounced to give me something more to shove my ass against. Last was
to add a bit of height. I am tall and wouldn't mind greater distance to pegs.
Your goals may be different -- reducing height of foam for lower seat height,
changing to softer foam or replacing torn cover. Think about what you want to
do before you just start cutting.
3) Time to cut/hack/modify/mutilate the seat. I will say this, somewhat
out of order--The choppy, topographic-looking job you see in picture below feels
totally smooth once I put the cover on and pulled it tight. I didn't even try
to replicate the smooth, stock foam shaping. Don't worry about it for now. Cut
your foam into the various shapes you desire and put them in place with double-face
tape, packing tape or something removable at this point.
Following my goals,
I have a piece near front/tank area and a stack of pieces in back to reshape
and move seat "break" forward several inches. On far left, you can
see another piece of foam that is cut to lay over ALL of the foam you see, from
tank edge to stock seat "break" as a top sheet. This helps smooth
out the entire layout and adds some heigh to seat, too. Individual pieces are
held in place with double-faced tape. Topsheet went on with same tape as well
as longer strips of packing tape to hold it all in place. I also took a sharp
razor blade and tapered the edges of the topsheet for a better transition between
it and the stock foam. Just hold blade at an angle and "saw" it back
and forth to create angled edge of your choice.
Foam I chose was from backpacking sleeping pad. It is 1/2" thick, dense
and cheap. Other places that have foam include fabric shops, foam bedding businesses
and upholstery shops that may have scraps cheap. Pick something that has density
you think you will like.
With pieces taped down good, put seat back on and sit on bike to judge your
progress. Now is the time to make small changes or start over if you are not
creating what you want.
4) Time to cover it up and test ride it. For initial recover, pick some
crap fabric from your ratty t-shirt collection or from the sale racks at fabric
store. May as well pick something really ugly as it will only be temporary.
Lay out fabric and set seat on top of it. Cut fabric into big rectangle that
is 2-3" longer and wider than the seat. Pull and stretch fabric to see
how much movement it will provide. Cutting fabric too big is not a problem at
this point. Grab your staple gun (not stapler...) and tack fabric at top, center,
tank edge first. That is, start right under where the family jewels go, between
the two "ears" that go slightly farther forward and down. Once you
have a staple or two in front-middle, pull cover tight straight toward top-center-rear
of seat. Wrap fabric under and staple here, too. Now pick a point midway along
seat and pull fabric snug to staple left then right side. This creates a front/back
and left/right axis of tension. Work your way around the rest of the seat and
anchor cover down as best you can to minimize wrinkles. You won't need as many
staples as original, yet, as this is just the test run. Once adequately held
down, cut off excess fabric leaving enough so staples won't rip out.
5) Take it for
a few rides of varying lengths. Make note of changes you would make to your
padding, so that when you are confident, you can remove cover and adjust padding
for one last time. When you are happy with what you've got, glue padding in
place with rubber cement and recover it with outdoor vinyl or leather or faux
fur or whatever. Fabric stores have lots of funky stuff as well as traditional,
black, outdoor vinyl. You should have little trouble finding whatever material
you wish for final cover. Stretch cover evenly and restaple with enough staples
to keep it in place for the long haul.
These are the results of my very first attempt at this. On my previous CBR,
I always wished I had a different seat, but was too chicken to try it in the
20k I had it. Bike you see here has not even made the 600 mile oil change. I
decided to dive in and do it. It was totally easy. No reason to be scared. The
ONE issue that came up, when I began to install my temporary black velour is
the staples didn't want to go back into plastic seat pan. A trip to Home Depot
to buy shorter staples worked better as tall staples were buckling. Shorter
ones sank in better.
The little bit of riding I've done on it so far has been great! I have accomplished
my first two goals easily--Seat is more level and butt-rest keeps me in position
much better. Little height that was added is not noticeable. Probably won't
do any more to add height, however. I wouldn't want to sit much higher overall.
That's it! I did all the work in 2 hours instead of watching TV. Time WELL spent.
Enjoy.